Gradient Structure of the Layer Applied to Hardox 450 Steel by Fe–C–Cr–Nb–W Powder Wire after Electron-Beam Treatment

V. E. Gromov, V. E. Kormyshev, A. M. Glezer, S. V. Konovalov, Yu F. Ivanov

Research output: Contribution to journalArticle

Abstract

Surfacing with composite coatings strengthened by carbide, boride, and other particles is currently of great interest in materials physics. The performance of the applied layer is primarily determined by the phase composition of the coating. To permit the selection of coatings capable of withstanding extremal operating conditions, including high loads and abrasive wear, their properties and structure must be investigated in detail. In the present work, state-of-the-art techniques in materials physics are used to study the structure, phase composition, and tribological properties of coatings applied to Hardox 450 low-carbon martensitic steel by Fe–C–Cr–Nb–W powder wire and then subjected to electron-beam treatment. The electron-beam parameters are as follows: in the first stage, energy density per pulse ES = 30 J/cm2; pulse length τ = 200 μs; and number of pulses N = 20; in the second stage, ES = 30 J/cm2; τ = 50 μs; and N = 1. These conditions are selected on the basis of calculations of the temperature field formed in the surface layer of the material by a single pulse. It is found that electron-beam treatment of an applied layer of thickness about 5 mm leads to modification of a thin surface layer (about 20 μm), consisting largely of α iron and the carbide NbC; small quantities of the carbides Fe3C and Me6C (Fe3W3C) are also present. This modified surface layer differs from the unmodified coating mainly in terms of the morphology and dimensions of the secondary-phase inclusions. In the modified surface layer, the inclusions are smaller and take the form of thin layers along the grain boundaries. In the unmodified coating, the inclusions are mainly rounded particles, chaotically distributed within the grain. After electron-beam treatment, the wear resistance of the applied layer increases by a factor greater than 70 with respect to Hardox 450 steel, while the frictional coefficient is significantly less (about a third as much).

Original languageEnglish
Pages (from-to)229-232
Number of pages4
JournalSteel in Translation
Volume48
Issue number4
DOIs
Publication statusPublished - 1 Apr 2018

Fingerprint

Steel
Powders
Electron beams
Wire
Coatings
Carbides
Phase composition
Physics
Boron Compounds
Martensitic steel
Hard facing
Borides
Composite coatings
Abrasion
Wear resistance
Carbon steel
Grain boundaries
Temperature distribution
Iron

Keywords

  • electron-beam treatment
  • hard carbides
  • metal structure
  • morphology
  • phase composition
  • surfacing
  • tribological properties

ASJC Scopus subject areas

  • Materials Science(all)

Cite this

Gradient Structure of the Layer Applied to Hardox 450 Steel by Fe–C–Cr–Nb–W Powder Wire after Electron-Beam Treatment. / Gromov, V. E.; Kormyshev, V. E.; Glezer, A. M.; Konovalov, S. V.; Ivanov, Yu F.

In: Steel in Translation, Vol. 48, No. 4, 01.04.2018, p. 229-232.

Research output: Contribution to journalArticle

Gromov, V. E. ; Kormyshev, V. E. ; Glezer, A. M. ; Konovalov, S. V. ; Ivanov, Yu F. / Gradient Structure of the Layer Applied to Hardox 450 Steel by Fe–C–Cr–Nb–W Powder Wire after Electron-Beam Treatment. In: Steel in Translation. 2018 ; Vol. 48, No. 4. pp. 229-232.
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