Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods

Abstract

Abstract—A comparative analysis of the structural, tribological, and mechanical properties of polymer–polymer composites with the optimized composition UHMWPE + 15 wt % HDPE-g-SMA + 15 wt % PP, obtained by FDM (fused deposition modeling) and compressive sintering (hot-pressing) methods has been performed. It is shown that the tribomechanical characteristics (wear resistance, friction coefficient, elasticity modulus, yield limit, strength, elongation at break) of 3D-printed extrudable polymer–polymer UHMWPE composites exceed those of hot-pressed composites due to a more homogeneous supramolecular structure with enlarged crystallinity. Tribotests of extrudable UHMWPE composites in different friction modes (PV) demonstrates their applicability in joints operating in a wide range of loads and sliding rates.

Original language	English
Pages (from-to)	228-235
Number of pages	8
Journal	Journal of Friction and Wear
Volume	41
Issue number	3
DOIs	https://doi.org/10.3103/S1068366620030125
Publication status	Published - 1 May 2020

Keywords

3D printing
hot pressing
melt flow index
permolecular structure
ultra-high molecular weight polyethylene
wear resistance

ASJC Scopus subject areas

Mechanics of Materials
Surfaces, Coatings and Films

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10.3103/S1068366620030125

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Panin, S. V., Buslovich, D. G., Kornienko, L. A., Aleksenko, V. O., Dontsov, Y. V., Ovechkin, B. B., & Shil’ko, S. V. (2020). Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods. Journal of Friction and Wear, 41(3), 228-235. https://doi.org/10.3103/S1068366620030125

Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods. / Panin, S. V.; Buslovich, D. G.; Kornienko, L. A.; Aleksenko, V. O.; Dontsov, Yu V.; Ovechkin, B. B.; Shil’ko, S. V.

In: Journal of Friction and Wear, Vol. 41, No. 3, 01.05.2020, p. 228-235.

Research output: Contribution to journal › Article › peer-review

Panin, SV, Buslovich, DG, Kornienko, LA, Aleksenko, VO, Dontsov, YV, Ovechkin, BB & Shil’ko, SV 2020, 'Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods', Journal of Friction and Wear, vol. 41, no. 3, pp. 228-235. https://doi.org/10.3103/S1068366620030125

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title = "Comparative Analysis of Tribological and Mechanical Properties of Extrudable Polymer–Polymer UHMWPE Composites Fabricated by 3D Printing and Hot-Pressing Methods",

abstract = "Abstract—A comparative analysis of the structural, tribological, and mechanical properties of polymer–polymer composites with the optimized composition UHMWPE + 15 wt % HDPE-g-SMA + 15 wt % PP, obtained by FDM (fused deposition modeling) and compressive sintering (hot-pressing) methods has been performed. It is shown that the tribomechanical characteristics (wear resistance, friction coefficient, elasticity modulus, yield limit, strength, elongation at break) of 3D-printed extrudable polymer–polymer UHMWPE composites exceed those of hot-pressed composites due to a more homogeneous supramolecular structure with enlarged crystallinity. Tribotests of extrudable UHMWPE composites in different friction modes (PV) demonstrates their applicability in joints operating in a wide range of loads and sliding rates.",

keywords = "3D printing, hot pressing, melt flow index, permolecular structure, ultra-high molecular weight polyethylene, wear resistance",

author = "Panin, {S. V.} and Buslovich, {D. G.} and Kornienko, {L. A.} and Aleksenko, {V. O.} and Dontsov, {Yu V.} and Ovechkin, {B. B.} and Shil{\textquoteright}ko, {S. V.}",

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AU - Panin, S. V.

AU - Buslovich, D. G.

AU - Kornienko, L. A.

AU - Aleksenko, V. O.

AU - Dontsov, Yu V.

AU - Ovechkin, B. B.

AU - Shil’ko, S. V.

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N2 - Abstract—A comparative analysis of the structural, tribological, and mechanical properties of polymer–polymer composites with the optimized composition UHMWPE + 15 wt % HDPE-g-SMA + 15 wt % PP, obtained by FDM (fused deposition modeling) and compressive sintering (hot-pressing) methods has been performed. It is shown that the tribomechanical characteristics (wear resistance, friction coefficient, elasticity modulus, yield limit, strength, elongation at break) of 3D-printed extrudable polymer–polymer UHMWPE composites exceed those of hot-pressed composites due to a more homogeneous supramolecular structure with enlarged crystallinity. Tribotests of extrudable UHMWPE composites in different friction modes (PV) demonstrates their applicability in joints operating in a wide range of loads and sliding rates.

AB - Abstract—A comparative analysis of the structural, tribological, and mechanical properties of polymer–polymer composites with the optimized composition UHMWPE + 15 wt % HDPE-g-SMA + 15 wt % PP, obtained by FDM (fused deposition modeling) and compressive sintering (hot-pressing) methods has been performed. It is shown that the tribomechanical characteristics (wear resistance, friction coefficient, elasticity modulus, yield limit, strength, elongation at break) of 3D-printed extrudable polymer–polymer UHMWPE composites exceed those of hot-pressed composites due to a more homogeneous supramolecular structure with enlarged crystallinity. Tribotests of extrudable UHMWPE composites in different friction modes (PV) demonstrates their applicability in joints operating in a wide range of loads and sliding rates.

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